Senior Project Engineer | Plastics & Tooling

Job Description

We’re seeking a Senior Project Engineer with strong plastics or tooling experience to join a growing team focused on cutting-edge manufacturing and product development. Based in Greater Milwaukee, this hands-on role supports new product development efforts from concept through production, with a focus on customer collaboration, technical leadership, and cross-functional delivery.

You’ll lead complex engineering projects and contribute to critical medical and industrial applications, driving continuous improvement and precision across all development phases.

Key Responsibilities

• Manage full project lifecycle from prototype to production launch
• Interface directly with customers to capture design intent and engineering requirements
• Support tooling and product design including DFM and material selection
• Collaborate with tooling, quality, and operations to meet deliverables
• Maintain accurate documentation, reports, and timelines
• Oversee testing, validation, and troubleshooting of new designs
• Ensure compliance with quality standards and regulatory requirements
• Promote process improvement within the product development lifecycle

What You Bring

• Bachelor’s degree in Mechanical, Plastics, or Manufacturing Engineering
• 7+ years of experience in engineering or manufacturing (3+ for Project Engineer level)
• Expertise in injection molding, plastics materials, or tooling design
• Proficiency in 3D CAD (SolidWorks preferred) and GD&T
• Familiarity with medical device manufacturing or regulated industries (preferred)
• Strong customer-facing communication and project leadership skills
• Knowledge of IQ/OQ/PQ protocols and ISO 13485 or FDA guidelines a plus
• Detail-oriented with strong analytical and troubleshooting skills

Compensation & Benefits

• Salary: $100,000 – $140,000 base
• Full healthcare benefits
• PTO and paid holidays
• 401(k) with match
• Long-term growth opportunities within a well-established, innovation-driven company

Who You Are

An engineering leader with a deep technical foundation and a drive for continuous improvement. You enjoy solving complex challenges, collaborating cross-functionally, and delivering quality solutions in regulated, high-performance environments.